Continuous casting and rolling mill for Zinc wire rod

We provide complete plant on turnkey basis for the manufacturing of Zinc wire by continuous casting , rolling and wire drawing process .

Process description

Zinc ingots are loaded in to the hydraulic tilting type zinc melting furnace. Molten zinc from the melting furnace is fed to the continuous caster . The cast bar from the caster is passes through tandem rolling mill for size reduction. A round wire of size 5.5 mm is produced by continuous casting and rolling process. Further size reduction is carried by specially designed wire drawing machine. Wire produced is packed in cardboard drum by drum packer machine.


Machine configuration to produce 500 MT of Zinc wire is as below:

  • 10 MT capacity melting furnace with a melt rate of 1MT/Hr – 2 no.
  • Continuous casting machine – 1 no.
  • Cast Bar Cutter – 1 no.
  • Metal launder system – 1 set
  • 6. Swan Neck coiler – 1 nos.
  • Variable frequency drive system
  • 6 draw Wire Drawing machine – 1 no.
  • 6 draw high speed wire drawing machine for wire size from 3.15 mm to 1.5 mm
  • Spooler – 8 nos
  • MCC panel – 1 no.
  • Cooling Tower – 1 no.
  • Furnace Oil Tank – 1 no.
  • Water Pump – 8 nos.
  • Furnace Oil pump – 2 nos.
  • Line heater for furnace oil – 1 no.
  • Lube Oil Pump – 2 nos.
  • Hydraulic Trolley – 2 nos.
  • Weighing Scale – 1 nos.
  • Tensile Testing Machine – 1 No.
  • Air Compressor – 1 no.
  • Plate Heat Exchanger – 1 no.
  • AC Motor 125HP – 1 no.
  • Pipeline and Valve – 1 set
  • Cabling – 1 set
  • Transformer – 1 no.

Complete specification can be provided as per the requirement. We are the first company in India who has built zinc wire rod plant on turnkey basis indigenously and is running successfully over last several years.


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